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Cold War
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RS-6
Spy radio set

The RS-6 was a spy radio set, developed in 1951 in the USA by the US Central Intelligence Agency (CIA) and built by Motorola, especially for overseas agent communication. The design is clearly based on the earlier - bulky - RS-1. The RS-6 is in fact much smaller and weights far less than its predecessor, mainly due to the use of subminiature valves and lighter metal enclosures.

A complete RS-6 set consists of 4 units as shown in the picture on the right. On the left is the power supply unit (RP-6) that is suitable for a range of mains voltages. At the centre is the receiver (RR-6) that has a rather big dial with 2 frequency ranges. The unit at the right is the transmitter (RT-6) which has a rather clever retractable morse key at the front right.

The unit that lies in front of the other three, is the power Filter Accessory Unit (RA-6) half of which is used as a storage compartment for the various cables that originate from this unit.
  

The crystal-driven transmitter (RT-6) covers 3-16MHz, divided over 2 ranges (3-7MHz and 7-16.5MHz) with a maximum power output of 10W. It has a built-in keying relay that can be used up to 40wpm (words per minute) when operating the internal key or an externally connected key. When used with an automated keyer, the cathodes of the valves would be driven directly, allowing speeds up to 60wpm.

The power supply unit (PSU, RP-6) is suitable for a wide range of mains (AC) voltages (70, 95, 120, 150, 190, 230 and 270V) so that the RS-6 could be used practically anywhere in the world. The PSU is based around a 6X4 valve instead of the selenium rectifiers that were used in the RS-1, probably to save space.

It also contains a built-in vibrator, allowing the PSU to be used as a power inverter when operating from batteries or a hand-crank generator (GN-58).

The complete RS-6 set
Frontal view of the complete set
The transmitter (RT-6)
The clever retractable morse key
The receiver (RR-6)
A view of the big dial on the receiver
The battery cable
The mains cable
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The complete RS-6 set
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Frontal view of the complete set
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The transmitter (RT-6)
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The clever retractable morse key
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The receiver (RR-6)
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A view of the big dial on the receiver
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The battery cable
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The mains cable

Production
Production of the RS-6 started in 1951 and they were manufactured until 1953 when a slighty improved version with an extended frequency range (RS-6A) was introduced. Production of the RS-6A went on until 1954. It is estimated that in-all approximately 10,000 RS-6 units were built.

The CIA also developed a single-case version of the RS-6, called the RS-511, which is basically just a single front panel with the four RS-6 units behind it. This unit is described in Keith Milton's book Ultimate Spy [2] .

The RS-6 in use
The RS-6 radio set can be used in a variety of ways. The different configurations are described in a small set of plastic cards and on a sheet affixed to the inside of the top lid of the power adapter. By using the four major components in different combinations, it can be used for any of the following setups:

  1. AC mains powered radio set
  2. Battery powered radio set
  3. Mains battery charger
  4. Hand generator powered radio set
The image on the right show a typical setup of the four units. In this case, it's a AC mains powered radio set. The mains (AC) power supply is at the top left. To the right of it (at the centre) is the power adapter. At the right is the transmitter, shown here witha crystal on top. The unit at the front is the receiver. The plastic cards with the circuit diagram are on the left.
  

The power adapter RA-6 acts as a junction box, as it connects all units together. Each of the other three units connect to the power adapter by means of a multi-pin circular plug. The antenna and ground wires are connected to the transmitter only. The antenna wire is just visible at the top right of the image above. A so-called inter-unit cord is used to loop the antenna to the receiver (the red/green wire at the centre). This cable is also used for the side tone. A small earpiece is connected to the side of the receiver.


RS-6/NL
Modified by Dutch stay-behind organisation

Initially the RS-6 was build exclusively for use by the CIA, but at some point the Strategic Air Command (SAC) started ordering large quantities for use aboard some of their aircraft for certain types of missions. The RS-6 was also used for clandestine operations and Stay-Behind.

Recent discoveries have shown that the RS-6 was also used by the secret services of some friendly nations, such as The Netherlands.

The RS-6 was ordered by the Dutch Intelligence Agency (Binnenlandse Veiligheidsdienst, BVD, now AIVD) for the Dutch O&I stay-behind organisation (sometimes referred to as Gladio).

As the circular connectors were rather difficult to obtain in The Netherlands, the units were modified with 9-way sub-D type connectors that were commonly available in Europe at the time.
  

Furthermore, the mechanical vibrator-based inverter was replaced at some point by an electronic circuit, which made it far more reliable. The new electronic inverter was build inside the empty compartment of the Filter Accessory Unit (RA-6).

The complete (Dutch) modified RS-6 set
Close-up of the sub-D connectors replacing the original circular plugs
The modified transmitter
The modified PSU
The holes for the original sockets are now used for ventilation
The electronic inverter PCB inside the module
Close-up of the inverter PCB
Close-up of one of the power transistors
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The complete (Dutch) modified RS-6 set
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Close-up of the sub-D connectors replacing the original circular plugs
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The modified transmitter
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The modified PSU
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The holes for the original sockets are now used for ventilation
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The electronic inverter PCB inside the module
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Close-up of the inverter PCB
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Close-up of one of the power transistors

Parts
Canvas storage bag
Bag
Water tight packaging
Transmitter (RT-6)
TX
Receiver (RR-6)
RX
Power Supply Unit (RP-6)
PSU
Filter and accessory box
Accessories
Circuit diagrams
RS-6 user handbook
Canvas carrying bag
The complete RS-6 radio set was sometimes stored in this military-issue canvas carrying bag, such as the one shown here. The bag is large enough to hold all units, cables, the GN-58 generator, etc.

Various straps are attached to the bag, allowing it to be closed firmly. An additional 9 meter long strap with hooks at both ends allows the bag to be lowered in a building, shaft, bunker, etc.
  

Water tight packaging
The four units of the RS-6 were often packed inside a set of canvas/plastic bags to protect them agains water and dirt. Special packaging instructions were supplied in the instruction booklet.

Each bag is actually a long 'sleeve' that tightly fits the unit. The surplus end of the sleeve is folded like a harmonica and a strap is used to keep the lot in place. The images below show the correct way of packing a unit.
  

Transmitter   RT-6
The transmitter covers a frequency span of 3-16 MHz, in two ranges, and is crystal operated. The maximum power output is 10 Watt.

The built-in morse key can be used for speeds up to 40 wpm (words per minute). When using an automated keyer or a burst encoder, speeds up to 60 wpm are possible. In the latter case, the cathodes of the valves are driven directly.
  

Receiver   RR-6
The receiver convers approx. the same frequency ranges as the transmitter. It has a beautifully shaped die-cast aluminium body with an integrated frequency adjustment scale.

The big dial is used for coarse adjustement, whilst a smaller thumbwheel (at the top right) allows fine tuning.
  

Power Supply   RP-6
The RP-6 power supply unit allows the RS-6 to be used with a variety of mains voltages, from 70 to 270 Volt AC. As the unit contains a power inverter (vibrator) it also allows operation from a standard 6 Volt DC car battery.

Furthermore, the RP-6 can be used to charge the battery from any mains voltage. The connections for all three modes of operation are at the right of the unit in the shape of two 8-pin sockets. The text just above the sockets tells us that instructions on how tu use these connectors, can be found inside the lid of the RA-6 filter unit.
  

Filter Accessory Unit   RA-6
The RA-6 filter accessory unit basically acts as a junction box, connecting the remaining three units together. At the same time it filters the power lines for unwanted HF energy and excessive power surges.

Only about half of the unit is occupied by the electronic circuit, whilst the remaining half serves as a storage unit for the power cables. Originally, the mains and battery cables are fixed inside the cable compartment, but as the cables have become less flexible over time, they have been removed in most cases.
  

Accessories
The RS-6 came with a set of small accessories, packed inside a tiny water-tight canvas pocket. The following items were supplied:
  • Inter-connection cord
  • One or more crystals
  • Earpiece
  • Two battery clamps
  • Hank antenna (100 ft wire)
  • Two antenna insulators
  • Canvas pocket to store the items
  

Circuit diagrams
The RS-6 was supplied with a set of plastic cards containing the full circuit diagrams and instructions on how to setup the radio for use. The cards were bound together with a metal ring in one of the corners.

The cards were usually stored in the top lid of the RA-6 Filter Accessory Unit, behind a metal spring.
  

Manual
The RS-6 was supplied with an extensive 44-page user manual that contains the operating instructions as well as a technical description of the various (sub)circuits and circuit diagrams.

In addition there is a 10-page addendum that is applicable to all devices with a serial number of 33 or higher.

 Download the manual
 Circuit diagram only
 Download addendum

  

Typical view of the bag
Frontal view of the canvas bag
Rear viewof the canvas bag
One of the hooks at the rear
Another view of one of the two hooks
Left side of the bag
Right side of the bag
Additional 9-meter long strap to lower the bag
The bare RT-6 transmitter
The retractable morse key at the front
Right view of the RS-6
Left view of the RS-6
Close-up view of the connections
The circuit diagrams on a series of plastic cards stored inside the lid
The setup instruction table showing the four configurations
The RA-6 with AC and DC cables stored inside the cable compartment
The DC power cable with its protective cap
The flexible mains power plug
Overview of the various accessories
Inter-connection cord
Crystal
Earpiece
Battery clamps
Hank antenna (100 ft wire)
Canvas pocket
Canvas carrying bag
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Typical view of the bag
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Frontal view of the canvas bag
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Rear viewof the canvas bag
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One of the hooks at the rear
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Another view of one of the two hooks
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Left side of the bag
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Right side of the bag
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Additional 9-meter long strap to lower the bag
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The bare RT-6 transmitter
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The retractable morse key at the front
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Right view of the RS-6
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Left view of the RS-6
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Close-up view of the connections
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The circuit diagrams on a series of plastic cards stored inside the lid
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The setup instruction table showing the four configurations
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The RA-6 with AC and DC cables stored inside the cable compartment
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The DC power cable with its protective cap
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The flexible mains power plug
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Overview of the various accessories
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Inter-connection cord
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Crystal
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Earpiece
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Battery clamps
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Hank antenna (100 ft wire)
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Canvas pocket
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Canvas carrying bag
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Documentation
  1. Instruction Book for Radio Station RS-6
    Author unknown. Date unknown. 44 pages.
     Circuit diagram only

  2. Addenda to the Instruction Book for Radio Station RS-6
    15 May 1953. 10 pages.
References
  1. Louis Meulstee, Wireless for the Warrior, volume 4
    ISBN 0952063-36-0, September 2004

  2. H. Keith Melton, Ultimate spy.
    ISBN: 0-7513-4791-4, 1996-2002

  3. Instruction Book for Radio Station RS-6
    See download below
Further information
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© Crypto Museum. Created: Saturday 03 October 2009. Last changed: Monday, 27 November 2023 - 17:05 CET.
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